Introduction to Warehouse Automation

warehouse automation - autosatmover

Warehouse automation, also referred to as automated storage and retrieval system (AS/RS), is the use of technology and machinery to automate various tasks and processes within a warehouse or distribution center. It involves the implementation of advanced systems and robotics to streamline and optimize operations, from inventory management to order fulfillment. Automha Americas Automation manufactures and integrates warehouse automation modular products and software.

Benefits of Automha Americas Automated Warehouse Systems

  1. Increased Efficiency: Automated pallet storage systems significantly improve operational efficiency by reducing manual labor and human errors. Automated systems can handle tasks such as sorting, picking, and packing with speed and precision.
  2. Cost Reduction: An AS/RS warehouse reduces labor costs over time, as fewer human workers are needed for repetitive tasks. It also minimizes the risk of costly errors in inventory management and order processing.
  3. Faster Order Fulfillment: With automated systems, orders can be processed and shipped more quickly, leading to improved customer satisfaction. This is especially crucial in today’s fast-paced e-commerce environment.
  4. Enhanced Accuracy: Automation systems are highly accurate, leading to reduced errors in order picking and inventory management. This results in fewer shipping mistakes and improved inventory control.
  5. Optimized Space Utilization: Automated systems can make better use of available storage space, maximizing the warehouse’s capacity without the need for physical expansion.
  6. Data Insights: Warehouse automation systems collect valuable data on inventory levels, order trends, and operational efficiency. This data can be analyzed to make informed decisions and optimize processes further.
  7. Scalability: Automation solutions can be scaled to accommodate growing business needs. As a company expands, it can easily adapt and add automation technology to meet increased demand.
  8. Competitive Advantage: Embracing warehouse automation gives companies a competitive edge in a rapidly evolving market. Businesses that can fulfill orders quickly and accurately gain a reputation for reliability.
  9. Safety: Automation can reduce the physical strain on workers and minimize the risk of accidents and injuries associated with manual material handling.

When to Implement an Automated Storage and Retrieval System (AS/RS)

The decision to replace a pallet racking system with an automated warehouse system depends on various factors and the specific needs of a business. Here are some key considerations that can help determine when it might be appropriate to transition from a traditional pallet racking system to an automated one:

automated storage and retrieval system
  1. Business Growth: If a company experiences significant growth in its operations, such as a substantial increase in inventory or order volume, the existing pallet racking system may become inefficient. Automated systems can handle higher throughput and storage capacity, making them suitable for rapidly growing businesses.
  2. Inventory Management Complexity: As inventory management becomes more complex, with a wide range of SKUs (stock-keeping units) and varying product dimensions, an automated system’s ability to efficiently manage and retrieve items can become a significant advantage.
  3. Order Fulfillment Speed: If there is a need to fulfill orders more rapidly to meet customer demands, an automated system can provide faster and more accurate order picking and packing, reducing order processing times.
  4. Error Reduction: Automated systems are known for their high accuracy, which can be critical in industries where order accuracy is paramount. If a business is experiencing too many errors in order picking or inventory management with a manual system, automation can help mitigate these issues.
  5. Labor Costs: Labor costs, including hiring, training, and maintaining a workforce for manual material handling tasks, can be a significant expense. Transitioning to automation can lead to long-term cost savings by reducing the need for manual labor.
  6. Space Constraints: If warehouse space is limited, and there is a need to maximize storage capacity, automated systems can often utilize vertical space more efficiently than traditional pallet racking.
  7. Seasonal Demand: Businesses with seasonal fluctuations in demand may benefit from the flexibility of automated systems, which can handle variations in order volume more easily than a fixed pallet racking system.
  8. Return on Investment (ROI): Evaluating the ROI of transitioning to an automated system is crucial. It involves calculating the upfront costs of automation compared to the expected long-term savings in labor, increased efficiency, and reduced errors.
  9. Technology Advancements: Advancements in warehouse automation technology may make automated systems more accessible and cost-effective over time. Regularly assessing the state of automation technology can help determine when it makes sense to make the switch.
  10. Industry and Competition: In some industries, staying competitive requires keeping up with or even surpassing the automation capabilities of competitors. Falling behind in automation can result in lost market share.

It’s essential to conduct a thorough analysis of the specific needs and goals of your business before deciding to replace a pallet racking system with an automated warehouse system. In many cases, a phased approach to automation, where certain processes or areas of the warehouse are automated gradually, can be a practical and cost-effective strategy. Additionally, consulting with experts in warehouse design and automation can provide valuable insights into the best timing and approach for transitioning to automated systems. Our warehouse automation consultants have the expertise and experience to guide you the decision, and to provide the best solution for your challenges.

Automha Warehouse Automation Solutions for Pallet Storage and Retrieval

automated storage and retrieval system component

Automha Americas Automation Corp manufacturers modular automated pallet storage products and solutions. Our solutions are custom made for every unique storage environment.

Automha Americas AS/RS Pallet Storage Automation is the all-in-one solution for high-density, multiple deep-lane warehouses and distribution centers. Automha’s modular, customizable automated storage and retrieval systems adapt to a variety of loads and temperature ranges. We strategically design solutions to simplify your warehouse operations.

Automha world-class high-density AS/RS solutions deliver the flexibility, reliability and efficiency required in today’s manufacturing, storage warehouses and distribution centers.

As the manufacturer, integration expert, WMS Software developer, and service provider, we offer a turnkey approach that eliminates the headaches of system integration where all components work seamlessly together.

Modular AS/RS System Components


AutoSatMover is the next generation for high-speed Storage and Retrieval of multi-depth pallet storage.


Automha designed the SuperCap shuttle to work in multi-depth lanes inside fully automatic systems.


RushMover System is an automated Shuttle Delivery System used to transport pallet loads of product to and from various parts of your facility.


Automha Warehouse Management System is a web-based software that controls all aspects of warehouse storage operations.

SRM Stacker Crane

The SRM Stacker Crane (Storage Retrieval Machine) allows automatic storage of load units of varying size and weight.


MiniLoad systems store and retrieve cases, totes, or trays, in a high throughput or high-density storage environment.


A high performance system specifically developed to meet the challenges of e-commerce distribution and fulfillment centers.


The HeavyTower is an automated vertical storage system, designed to safely store long loads, sheet metal and heavy components.


Uni-flex™ systems are flexible, extensible and durable conveyors for bulk loading and unloading applications.

Why Choose Automha Americas Automation?

  • Innovative Solutions: AutoSatMover and SuperCap are class-leading technologies.
  • Customization: Automha offers customized solutions tailored to meet specific customer requirements. This flexibility allows Automha to cater to a wide range of industries and operational needs. This includes are ability to create conveyor, machines for any situation.
  • Vertical business model: “Doing it all” (from engineering to manufacturing to service) gives our clients the piece of mind knowing Automha has full control of every aspect of the project.
  • Expertise and Experience: With years of experience in the industry, Automha has developed extensive knowledge and expertise in automated material handling systems. Our experience allows us to deliver effective solutions that “just work” – this isn’t always the case for our competitors.

Client Testimonials

“We engaged Automha for the racking and pallet runner system needed at our new state-of-the-art cold storage facility. The team from Automha has been great to work with from start to finish. There were challenges throughout the project as commonly seen in a project of this size, and the team from Automha has been there to help us work through each one and ensure the project was completed on time.”

Will Choi
C.F.O. Hanover Foods

“We have worked with Automha Americas Automation on several automated pallet racking systems, and specifically, automated high-density full pallet storage systems. Their modular components, AutoSatMover and SuperCap are the workhorses that provide the best possible solution for maximizing space utilization. And, they are the manufacturer, and SERVICE the product. Highly recommended!”

Paul Haggett
Rack Systems Inc.

Warehouse Automation System for Beverage Distribution

Global Cold Chain Alliance